techtray™ by Kögel: Plastic Workpiece Carriers

Kögel is known for its high-quality metal products, which are used by our customers in industrial parts cleaning and component cleaning. This also includes our workpiece carriers. With the techtray™ workpiece carrier, Kögel is breaking new ground: a plastic workpiece carrier that integrates seamlessly into the Kögel workpiece carrier system for parts cleaning. techtray™ replaces the sheet metal trays often used in parts cleaning with a mesh base made of high-quality plastic. Various compartment dividers can be attached to this newly developed carrier system, allowing the workpiece carrier to be precisely adapted to the size of the components being cleaned.

For optimal cleaning results in highly sensitive areas, techtray™ combines the advantages of plastic workpiece carriers with the design of a metal mesh base. Protection against damage and optimal flushing during the cleaning process make the Kögel techtray™ the new standard in industrial parts cleaning, parts handling, and parts logistics.

With a grid size of 13 × 13 mm, there are countless mounting options. This makes the techtray™ system extremely flexible for every conceivable application and industry. The design of the techtray™ system avoids large, enclosed surfaces in favor of optimal water flow. The basic components of the techtray™ system consist of the support plates, spacer bolts, and transverse and longitudinal dividers. Add-on parts and accessories round out the techtray™ family.

Interested? Request information on the techtray™ system from Kögel now!

• Workpiece Carrier Plate: The workpiece carrier plate is available in several material options and with maximum dimensions of 600 x 400 mm. The system can be used equally well as a base or a lid. Rounded edges ensure optimal airflow and help prevent potential injury. The sizes are compatible with standard cleaning baskets or KLT containers. Custom sizes are also available upon request.

• Cross and Longitudinal Dividers: techtray™ allows for easy installation of compartment dividers. The cross and longitudinal dividers enable a 13-mm grid spacing. Compartment sizes starting at 9.5 x 9.5 mm are possible. The divider elements are available in various lengths and heights and can be assembled without tools using click connections. The base and compartment dividers feature a sufficient number of openings to ensure good and even water circulation.

• Stacking pins made of polyamide or stainless steel: techtray™ is stackable at variable heights thanks to the stacking pins. These pins allow the workpiece carrier trays to be stacked. You can adjust the height of the stacking pins to suit your needs. The ability to place workpieces of different heights within a single stack brings even greater flexibility to component cleaning. techtray™ trays are available in two versions: one for use with plastic pins and one for use with stainless steel pins.

The Techtray can be combined with the workpiece carriers and components from the Kögel RK series. The Kögel techtray™ system can be used in standard baskets, in compartment racks, and as a standalone workpiece carrier—safe, clean, and flexible.  The seamless integration with Kögel cleaning baskets allows for virtually unlimited combination options with and within the RK workpiece carrier series. The combination of metal and plastic elements brings together the advantages of each material. Kögel also offers system-specific accessories for the techtray™:

• click & clean: Plastic pins are available for the precise positioning of components; these are attached to the techtray™ base plate via a plug-in system. Thanks to the extensive modular system (> 600 different variants) of pins—whether off-the-shelf or custom-made—nearly all possible workpiece positioning and holding requirements can be met. The palletizing pins are custom-manufactured to match the desired component shape. Virtually any shape can be produced using injection molding. The palletizing pins can be mounted quickly and securely using a clip or twist lock.

• Nameplates: With techtray™ workpiece carrier labels, the system is ideally suited for use in automated environments and for logistics processes.

• Handles and Rods: Screw-in or clip-on carrying handles and anti-rotation stainless steel rods are just two of the many accessories available for the techtray™ system. Depending on the application, hooks or mounting points can be attached to the rods, allowing workpieces to be placed in an upright position.

Another advantage of the techtray™ system: It is ideally suited for both horizontal AND vertical placement of workpieces. With the new techtray™ carrier system, workpieces can also be placed vertically across multiple levels. This is made possible by stacking multiple techtray™ trays on top of one another, each of which is precisely cut to fit the specific workpiece dimensions using waterjet technology. The cutouts in the plastic trays can be individually customized to match the dimensions and shapes of the workpieces.

techtray™ is versatile, flexible, and cost-effective:

• High flexibility thanks to universal inserts that snap into place
• Can be combined with plastic palletizing pins
• Multitray function (bottom = lid)
• 100% component protection thanks to plastic
• Suitable for transport, logistics, and cleaning
• Suitable for robotic handling and automation
• Stackable using corner posts, allowing for variable height
• Good fluid circulation and minimal shielding
• Temperature resistance: 80 to 120 °C
• Available in dimensions ≤ 600 x 400 mm and in various heights.
• Fits in all KLTs, Schäfer boxes, or Kögel RK basket systems
• Very low weight ensures optimal ergonomics

The techtray™ system is used across all industrial sectors and industries where component cleaning is a central part of the manufacturing process. Sensitive components, in particular, are gently held, cleaned, safely transported, and stored using the new plastic trays.

The plastics used are durable, suitable for ultrasonic cleaning, and manufactured with precise fits and rounded edges. techtray™ can be used as a universal parts carrier in many industrial environments. Thanks to its wide range of customization options, the Kögel Techtray becomes a tailored workpiece carrier solution.

Examples of Applications

• Medical technology
• Mechatronics
• Microelectronics
• Precision engineering
• Aerospace engineering
• Automotive Industry

Our wide range of products for industrial parts cleaning has been expanded with the addition of the techtray™. Plastic workpiece carriers are not suitable for all applications—for example, when high heat resistance, extreme load-bearing capacity, or specific mechanical properties are required. In such cases, Kögel’s proven metal workpiece carriers may be the better choice. However, if you’re convinced of the benefits of the Kögel techtray™, please contact us today by email at reinigung@mk-koegel.de. In addition, we are always happy to work with you to develop customized solutions for your specific requirements. If you need expert advice on the Techtray system, we’re also happy to assist you by phone at +49 (0)70 45 / 982 – 71. We look forward to your call!