Sheet Metal Processing By Kögel

We plan, design and manufacture complete assemblies made of sheet metal and wire or as a wire-sheet metal combination in a production area of over 10,000 square metres and with around 100 employees. For over 70 years, our specialists at Kögel GmbH have been developing innovative and technically sophisticated solutions that offer real added value. We offer our customers services in all important sheet metal processing procedures, including surface finishing, and also cover the areas of design, prototype and tool construction, in-house powder coating, as well as the subsequent assembly, packaging and logistics. Whether it is attic cladding, door frames, complex punched and bent parts or high-precision edge parts, Kögel develops and realises the best possible product from sheet metal.

We advise you on the selection of the correct material and the optimum connection technology. Whether welding, stamping, gluing, riveting, Tox fastening or bolting, our experts determine an individual, customised and cost-efficient solution.

Sheet metal processing involves a series of manufacturing processes. The sheet metal is brought from a flat sheet metal blank into its final form by the targeted application of force. A wide range of components can be manufactured using the various sheet metal processing techniques. These components can weigh anything from a few hundred grams to several hundred kilograms.

Sheet metal processing includes the following subcategories:

• Welding
• Adhesive bonding
• Punching
• Drawing
• Bending
• Folding
• Cutting
• Stamping
• Bending
• Laser cutting
• Laser welding

Kögel produces sheet metal parts made of steel, stainless steel and aluminium in 2D and 3D sheet metal processing. Various processing steps are possible up to a certain material thickness:

Cutting in 2D/3D

• max. sheet metal thickness steel (410 N/sqmm): 5.0 mm
• max. sheet metal thickness stainless steel (660 N/sqmm): 5.0 mm
• max. sheet thickness of aluminium (265 N/sqmm): 4.0 mm

Welding

• Welding depth - mild steel up to 6 mm
• Welding depth - stainless steel up to 5 mm

Punching & Bending with Salvagnini S4/P4

• max. sheet thickness of steel (410 N/sqmm): 3.2 mm
• max. sheet thickness stainless steel (660 N/sqmm): 2.5 mm
• max. sheet thickness aluminium (265 N/sqmm): 4.0 mm
• max. sheet size 3,000 x 1,500 mm
• max. bending length: 2,500 mm
• max. bending height: 200 mm

Folding/Swing folding

• Hämmerle 3-point bending system
• Max. sheet thickness of stainless steel (660 N/sqmm): 3 mm
• Pressing force up to 2000 kN
• Working length up to 3,100 mm

Kögel GmbH's state-of-the-art production technology makes it possible to present a solution to every challenge. The particularly high degree of automation, for example in CNC sheet metal processing, ensures a high degree of process reliability and repeatability and guarantees excellent quality and cost efficiency.
 

The fully automatic S4+P4 punching and bending system from Salvagnini punches, shears and bends completely unmanned, without any intermediate handling of the semi-finished products. Automatic set-up during the main production time and real-time control of the bending angle guarantee high productivity and make batch size 1 a reality. The multiple press head, the integrated shears and the universal, flexible bending tool enable kit production and unmanned production.

In addition, we can offer our customers further high-precision manufacturing steps:

Welding

• Welded assembly with Demmeler clamping tables
• MAG, MIG and WIG welding processes
• Spot welding
• Resistance welding 800 KVA

Grinding/surface finishing

• Wide belt grinding machine from Weber
• Two-belt grinding machine
• Glass bead blasting
• Vibratory grinding
• Trowalising

Powder coating

• Part size 2900 x 300 x 1100 mm

Our long-standing, global customers from the following sectors trust our quality:

• Plant and apparatus engineering
• Mechanical engineering
• Electronic industry
• Automotive industry
• Medical technology
• Laboratory technology
• Food industry
• Clean room technology

• Unmanned production & kit manufacturing using Salvagnini S4/P4
• Trumpf Lasercell 5-axis controlled for cutting & welding
• Multi-shift operation
• Production of small quantities up to large series
• Flexible manual work for individual parts or small series
• High raw material stock to ensure maximum delivery reliability even in the event of supply chain bottlenecks

Please feel free to contact us: we will work with you to find the perfect solution. Send us an email to blech@mk-koegel.de or use the contact form and we will plan the desired sheet metal product from the selected material. If you are in a hurry, you can also get expert advice on sheet metal processing directly over the phone by calling +49 (0)70 45 / 982 – 24. We look forward to your call!